once you get that old cable off..if you notice..the very end of your new cable that you bought..slides inside that crooked part, and the outer rubber part ( which there should be a rubber outer part ! ) 43, 44 and 45 is the choke holder/guide, choke plunger and spring. Come join the discussion about upgrades and reliability for your Rancher, Foreman, Recon, FourTrax, Pioneer, and more! Tighten the carburetor cap. It spins free, tried everything but distructivly removing it. Thanks, but that part does not seem to be on the list. The mixture screw on the engine side of the PZ26 carburetor is a fuel adjustment. $600.00. It is easy to install it incorrectly. If I peel back the rubber protector, all the cap does is spin. I have a 2005 Polaris Sportsman 500 ATV. Screw it on, so that there is slack in the cable clockwise. The cap comes off the carb. Would like to save the stock carb… Trying to put back together a carburetor throttle control on a Suzuki 2006 L500 Vinson atv. Start by attaching the new cable assembly to the carburetor body by threading the 90deg. $29.48. JavaScript is disabled. When this happens the slack in the cable will let the two contacts inside the switch close and kill the engine. JavaScript is disabled. Conclusion. For an initial setting, gently turn the Replacing your Tao Tao's carburetor is a must - the stock carb can't be adjusted. Install the throttle slide into the carburetor. then you can put the carb end back together as I mentioned above ^^^^. Rebuilding a 2003 thru 2004 Arctic Cat 250, 300, 400 or 500 carburetor is the process of restoring or renovating a device on the ATV’s internal combustion engine that is responsible for mixing a fine spray of gasoline and air. Be careful to not tear the gasket between the carburetor body and top plate. Holley 4150 4160 Silver Aluminum Throttle Cable Carb Bracket Carburetor GM chevy. the problem is it wont come off the old throttle cable in order to put on the new one. Then, compress the spring and hook the cable end onto the slide. Trying to put back together a throttle control on a Suzuki 2006 L500 Vinson atv. See the attached pic. Every ATV carburetor is different. Throttle Cable Carburetor Slide 1986 Honda TRX200SX | eBay, Honda ATV Parts 1986 TRX200SX A CARBURETOR Diagram, Honda TRX200SX TRX 200SX Carb Carburetor Throttle 86 1986 16100 HB3 014 | eBay, VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada, hondaatvforums.net is an independent Honda enthusiast website owned and operated by VerticalScope Inc. Carburetor jets become clogged naturally over time and a periodic carburetor cleaning is required. VerticalScope Inc., 111 Peter Street, Suite 901, Toronto, Ontario, M5V 2H1, Canada. How To Rebuild Carburetor Arctic Cat ATV. I have looked every where but can't find anything on it. Image 7: … A damaged throttle cable is also a recipe for throttle problems. The ETC is for when the throttle cable breaks and you are in a wide open situation. Image 6: Insert throttle cable through black piece. Pushing the thumb throttle lever has two effects: the carburetor slide moves, and the oil injection pump cavity is enlarged. Before sliding the slide into the hole, make sure the slot in the slide is lined up with the idle screw. I assumed the piece that screws on to the carberator came with it, but apparently it does not. Put the needle in the slide and compress the spring and hook the end of the cable on to the slide. With old carb the ATV was really hard to get started and wouldn’t stay idling very well, hot or cold. $11.65 shipping. Put on the cable and get it screwed down onto the carb–this usually puts tension on the throttle cable opening up the throttle–then you can back off the throttle cable at the handlebar to a more neutral position. Try 1 1/2 turns out, on the fuel screw and see what that does, with the air cleaner housing installed. I figured once you put it on it was meant to never come off. Make sure the guide pin slides into the groove on the slide (slide cutaway to rear). For a better experience, please enable JavaScript in your browser before proceeding. ok..seeing how you may or may even know what a pm is ??..lol. Included throttle cable, in-line fuel filter, and easily adjustable idle screw (thumb wheel instead of stock carb needing a screwdriver). Yamaha's Raptor ATV (All Terrain Vehicle) uses a carburetor to mix fuel and air. Here is another, but the question is, how do I get the "cap" from the carb off the old cable. I attached a pic. Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. once it's all apart..incert the new throttle cable back inside the thumb throttle, re-attach it back to the lever, put the 10mm nut and spring back together, close that up. now..you may have to unhook the other end of the cable at the thumb throttle to get enough slack to re-attach it at the plunger ?, this I'm not sure of ?..but if you do have to do this ?..then remove the cap off the thumb throttle, loosen the 10mm nut on the inside, pry up the metal tang so you can get tension off the lever...you will notice how that end of the throttle cable is hooked to the lever ?..slide some slack inside the housing..so you can unhook it there..then pull the cable and all out of the throttle housing..try to remember how all this is together ?..or take plenty of pic's before you go removing and taking stuff apart !..lol. This is exactly what it looks like. Is it?! A broken cable may be shortened if all of the parts are present and the cable itself has not been frayed inside the outer covering. i'll try to explain what I meant ?. The only things that are the same on each ATV carburetor are the air valve adjustment screw and jet pins around the frame of the carburetor. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. Free shipping. Am i missing something? HiCustomer. I did not try Partzilla. Make sure the carb idle screw is barely touching the throttle arm. QAZAKY 31inch Throttle Cable Line for 49cc 50cc 70cc 90cc 110cc 125cc Kids ATV Quad 4 Wheeler Mini Pit Dirt Bike TaoTao Kazuma Buyang Coolsport Roketa Sunl Baja Kymco 4.2 out of 5 stars 66 $7.39 For a better experience, please enable JavaScript in your browser before proceeding. Install the opposite ends of the throttle cables to the carburetor or throttle body, tightening the threaded ends of the cable guides into the cable bracket completely. Just to be safe, it's always a good idea to have a spare cable on hand to replace a worn one or if one breaks while out riding. '89 trx350D foreman 4x4...'85 vf700c magna, '03 trx450fm foreman 4x4 , 2015 Yamaha waverunner fx cruiser ho, '08 vt750c2 shadow spirit :icon_gd: just like fish said..it's part of the carb..your only hope is to find a bad carb..that the cap is still on it ?. Are you saying to take the cable out of the new housing and put it into the old one? Research modifications, troubleshooting, maintenance, and more! I bet when you installed the diaphram you didn't get the needle into the hole in the carb or the plastic washer fell to the side while installing, or that spring not centered on the needle and the cover. Attach the two body parts of the luber and at the nozzle, with the help of luber pipe, compress the lube into the throttle cable. Oh boy... :dry: Shadetree - Thanks for your response, but I'm totally confused. We’re a forum community dedicated to Honda ATV owners & enthusiasts. all that old cable and sheath pops off the crooked metal part..the metal part stays on the cap !!. Another thing is a pinched throttle cable. Put the throttle cable through the top cap of the carb and put the spring on. It costs about $15 and the carb and cable are useless without it!!!! I found this, but even still, are you able to remove that piece? the "wheel" that moves the butterfy has 2 holes with a slot out the side. It will lube the throttle cable in a very … goes over and around the crooked part..while the new cable itself..slides down in..and rounds the crooked part..and re-attaches back in the throat plunger. Opening the screw will allow more fuel into the engine for a richer mixture. Content on hondaatvforums.net is generated by its users. Remove the carb from the ATV. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. other than this ?, your gonna find it hard to locate just the cap. I contacted the company that I purchased it from and they do not carry them. After disassembling the carb, carefully remove the main jet. If you're running a carburetor make sure it's clean. Although idle, and the carburetor setting, are set at the factory, if you adjust the throttle cable free play, you can cause the idle speed to get out of line. Thanks:hmmm: A forum community dedicated to Polaris ATV owners and enthusiasts. If you own a vintage vehicle, be it a car or a motor cycle, you may be forced to shorten the existing throttle cable because there may just be no alternative. 82 sold. Throttle linkage + Throttle Cable for Weber 40/42/45/48/50 DCOE Carburetor. Disassemble the carb, begin by removing the bowl. Carb for $40.00, just a parts change. I have looked every where but can't find anything on it. Take note of where everything goes; it is easy to get lost if you are inexperienced with disassembling carbs. sheath elbow to the carburetor body. Pull the output line off of the carburetor. Always consult with your ATV owner's manual for specific maintenance instructions. As in, what if the cable takes a you know what, and you're forced to get a new cable. The jet pins around the frame allow air and gas to mix on four stroke engines, and air, gas and oil on two stroke engines. while holding the cable end at 90 degrees to the wheel, slip the ball end into the hole with the cable in the slot and rotate until the cable is captured on the wheel. Easy... Just loosen the locknut/screw on the throttle cable (handlebars). hondaatvforums.net is not in any way affiliated with Honda Motor Company. The throttle cable should be put through the carb's top cap. 4. Disconnect the output line from the carburetor using the flat head screwdriver to unscrew the screw on the clamp. Pull on the top cable end to make sure the full travel (up and down) of the slide is smooth, without binding. Thanks:hmmm: No issues removing plastic, carb and other needed parts. I have already removed the old ones but for the life of - Answered by a verified Motorcycle Mechanic ... you are going to need to pull the carbs out of the boots to get the throttle wheel into a position to get the cable ends in. and where did the cap go... that was on the carb to start with ????????. Screw the cable adjuster on the carburetor all the way in on the carburetor, where the cable attaches to the carburetor. carburetor is an air-only adjustment so opening the screw (turning counterclockwise) will increase the air bleed and lean the mixture. Pull the carburetor out of the engine compartment. you just pull it back off the crooked part..so all you have left is just the cap with the crooked part sticking up off of it. How do I install new throttle cables on a 1979 Honda CBX. Additional adjusting may be required. Could you direct me to a schematics. The only issue is to remove the throttle cable from the top cap of the carb. unhook the throttle cable from the throat plunger, once it's unhooked..pull the whole cable off the crokked metal part of the cap. Then, put on the spring. Slide the cables' barrels into the valve catches and twist the throttle tube slightly to check that the valves open and close properly. Carburetor Throttle Cable Bracket Kit w/ Return Springs - Billet Chrome. I have a 2005 Polaris Sportsman 500 ATV. If you did you might have messed up a $100 part. Put the needle in the slide. I am removing the Carburetor for cleaning but can't figure out how to remove the Throttle Cable from the Carb.Can anybody tell me how in a step by step manner. I still have the original one but it will not come off. The throttle cable on these machines is "Y"-ed. If they sell the cable new, they must sell the "cap"? I feel like i'm losing my mind :wacko: Once you have the cable off the throttle shaft assembly and the brass trick safely put up where it can't be lost, the cable end will just pull out of the carb. Drain the carb into a container by opening the drain plug at the bottom of the bowl. You ever see that show " Dude you're screwed " ---------- I think the only way you are going to get that piece other than used , is to buy a new carb , that cap is not sold seperately , trouble you are going to run into buying used is no one is going to take that part off a good carb and sell it by it's self , I have two extra carbs to fit a 200SX and I wouldn't sell that part off the carb seperately , you need to find someone with a carb that is no good ------how did you lose it. Place the new carburetor into the engine compartment. Then tighten the throttle cable----loosen the adjustment screw, till it starts to idle up, then back off a bit, tighten the locknut. Re-install the carburetor to your ATV and start the engine. Slide the black piece you removed in step 1 over the small end of the throttle cable end and move it up onto the black portion of the cable. Problems with the carburetor can include uneven idle. 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